Have you ever been waiting in suspense for an important package only to discover that the contents have been smashed to pieces? Well, you’re not alone. According to Packaging Digest, 11% of packages arrive at the distribution center damaged.

Often, it’s because of improper product packaging materials. Solutions like custom foam inserts are effective, but they’ll seriously eat into a company’s profit margins.

Thankfully, you can significantly reduce breakages with more affordable materials like chipboard. You just need to find the ideal box thickness using a chipboard thickness chart. Read on to learn more about this essential packing material.

What Is a Chipboard Thickness Chart?

A chipboard thickness chart helps you figure out how strong your packaging should be. If the chipboard is not strong enough, your package might be damaged. But, if you choose a box that’s too big, it’s an unnecessary expense.

Generally, the thinnest forms of chipboard (around 0.2 inches) are appropriate for sending:

  • Greeting cards
  • Folders
  • Small electronic items

Medium chipboard is around 0.3 inches and is useful for sending mid-weight items like:

  • Books
  • DVDs
  • Cosmetics

Stronger chipboard that can withstand impacts and rough handling is around 0.4 inches thick and is suitable for:

  • Glassware
  • Large electronics
  • Furniture components

How to Choose Chipboard Thickness

When choosing chipboard box strength, you should seek official guidance from your chosen postage service. Often, you’ll find a chipboard packaging guide that clearly states the necessary packaging.

If you don’t follow the rules, it may negate your postal insurance policy, and you might have to pay for any damage yourself. For example, USPS states that your postal insurance is null and void if your item was packed inadequately to withstand normal handling.

If you can’t find official recommendations, here are a few general rules of thumb:

  • Heavier products need thicker chipboard to prevent bending or breakage, use at least 0.3 inch chipboard
  • Products that could shatter on impact like glass or ceramics need 0.4 inch thickness to protect them
  • Products exposed to harsher environmental conditions like moisture might need thicker chipboard than usual
  • Packages likely to be roughly handled also need stronger packaging

Chipboard vs Other Packing Methods

Chipboard is an affordable and moderately protective packing material. If you’re looking for reasonable protection and a reasonable price, it’s a great choice. But, it certainly isn’t the strongest option, so it might not be appropriate for bulkier or more fragile items.

Corrugated cardboard is a good choice if you need something a bit stronger. Plastic packaging is also an option, although according to The Waste and Resources Action Programme, it’s much less environmentally friendly than materials like chipboard.

Avoid Damage With Appropriate Packaging

To reduce the chances of damage in transit, you need the right packaging. If you want a cheap but strong material, consider chipboard. Use the appropriate chipboard thickness chart to determine the ideal density.

Are you still considering your packaging solutions? Maybe Packaging Fulfillment can help. We’ve been in the business for over 28 years, and we’ll help you pick the best packing method for your products and budget.

Contact us today, and let’s make sure your products get to your customers in one piece.